Production
Our own site in Korolev: cutting, welding, assembly, services and finishing under one roof. Here is how the cycle runs.
The production cycle
Cutting and frame welding
Box section is CNC-cut and the frame is welded in a jig, so geometry repeats from body to body.
Anti-corrosion treatment
Shot blasting, primer, powder coating. The frame is sealed against corrosion before the shell goes on.
Shell and insulation
Formed aluminium panels to a template, 150 or 250 mm of insulation, a continuous vapour barrier.
Building services
Power, water, drainage, ventilation and climate are installed before the walls close and are pressure-tested.
Glazing and interior
Panoramic Low-E glazing, final finishes, kitchen, bathroom, built-in furniture.
Acceptance and packing
Every system run under load, a 140-point checklist, then weatherproofing and securing to the trailer.
Quality control
Every body goes through the same end-to-end checklist. The acceptance record is handed to the client with the unit's documentation.
Production site12 Promyshlennaya St., Korolev, Moscow Region, Russia- Pressure test of the water loop and fall check on the drainage
- Insulation resistance measurement and electrical run under load
- Thermal imaging of the shell for cold bridges
- Frame geometry and glazing seating check
- Climate and ventilation run through every operating mode
- Final acceptance against a 140-point checklist